Custom Activewear Manufacturer Sports Bras, Leggings, Rash Guards, Shorts & Tank Tops
Activewear gets judged in the first thirty seconds of wear. Does the waistband roll on a deadlift? Does the bra shift on a sprint? Is the legging opaque at the bottom of a squat? Acticsports manufactures custom activewear that answers those questions correctly before a single customer thinks to ask them. We produce five core lines sports bras, leggings, rash guards, fitness shorts, and tank tops for fitness brands launching a first collection, established labels scaling volume, gyms building retail ranges, and distributors supplying them all. Fabric sourcing, pattern development, cutting, stitching, printing, finishing, and packing all happen under one roof, which means one point of accountability instead of five.
Custom Sports Bras
Custom Sports Bras Engineered for Real Support
Custom Leggings
Custom Leggings That Pass the Squat Test
Custom Rash Guards
Custom Rash Guards for Training and Competition
Custom Fitness Shorts
Custom Fitness Shorts and Training Bottoms
Custom Tank Tops
Custom Tank Tops and Training Tops
Custom Sports Bras Engineered for Real Support
Light, Medium, and High Impact Builds
We produce across the full support spectrum longline and racerback styles for studio and yoga, encapsulated and compression hybrids for training, and high-impact builds with a wide underband, adjustable straps, and removable cups for running and HIIT. Each level uses a different band tension and strap geometry rather than the same pattern in a heavier fabric.
Bonded Seams and Chafe-Free Finishing
Bonded and flatlock seams sit flat against skin, elastic is enclosed rather than exposed, and every internal edge is finished. Nothing on the inside of the garment should be felt at rep forty.
Custom Leggings That Pass the Squat Test
Squat-Proof Opacity, Verified Under Stretch
Opacity is tested at 60% stretch, not assumed from a flat swatch. We hold a minimum GSM for every cut and will tell you outright if a fabric you have selected will go sheer before it reaches production, not after a return wave.
Four-Way Stretch, Recovery, and Gussets
Nylon-elastane and recycled poly blends with genuine four-way stretch and measured recovery, so the garment returns to shape instead of bagging at the knee. Every legging is built with a gusseted crotch. High-waist, mid-rise, seamless, pocketed, and 7/8 lengths are all available on the same base blocks.
Custom Rash Guards for Training and Competition
Compression Fit with Reinforced Seams
Rash guards are cut for compression through the torso with flatlock seams that survive grappling, rolling, and mat friction. Silicone gripper hem available to stop ride-up.
Sublimated Artwork That Will Not Peel
Full-colour, edge-to-edge sublimated designs bond into the fibre no cracking, no lifting, no fade after repeated washing. Ideal for gym branding, sponsor blocks, and competition kits. Available in short sleeve, long sleeve, and sleeveless.
Custom Fitness Shorts and Training Bottoms
Lifting, Running, and Two-in-One Cuts
Lifting shorts with a high inseam split, running shorts with a built-in liner, two-in-one shorts with a compression underlayer, and longer training shorts with zip pockets. Inseam lengths from 3" to 9" on request.
Fabric Matched to the Discipline
Woven ripstop where abrasion resistance matters, knit performance fabric where stretch matters, and moisture-wicking blends throughout. Waistbands are wide, covered, and drawcord-anchored so they do not fold over mid-set.
Custom Tank Tops and Training Tops
Cuts for Men and Women
Muscle tanks, racerbacks, cropped tanks, and drop-arm training vests, each cut on its own block rather than resized from a single unisex pattern. Sizes XS through 4XL.
Branding Options Across Every Fabric
Screen printing for flat high-opacity graphics, sublimation for full-colour artwork, embroidery for logos on heavier knits, and heat-seal silicone branding where a stitched label would irritate skin.
Private Label and Wholesale Activewear
Private Label Activewear
Your woven labels, printed care labels, hang tags, polybags, and retail-ready packaging. No Acticsports marking appears anywhere on the garment it arrives ready to sell under your own brand.
Wholesale Activewear with Colour Consistency
Tiered wholesale pricing that improves with volume, with colourways locked to Pantone references and held on file so a restock matches the original drop instead of drifting a shade.
Low Minimum Order Quantities
New brands can validate a collection without committing to container-scale volume. Physical sampling always precedes bulk.
How to Start Your Activewear Range
- Brief us a tech pack, sketches, or a reference garment. Any one is enough.
- Fabric selection a swatch pack is sent for approval.
- Sampling a physical pre-production sample, revised until you sign it off.
- Bulk production typically 15–25 working days after approval.
- Private label and packing labelled, tagged, and retail-packed.
- Worldwide dispatch tracked, with full export documentation.
Frequently Asked Questions About Custom Activewear
We work with low MOQs so new brands can launch without container-scale commitment. Exact minimums depend on the fabric and how many styles and colourways are in the range.
Opacity is tested under stretch rather than assumed. We hold a minimum fabric weight for each cut and will advise you before production if a chosen fabric will go sheer.
Light, medium, and high impact, each built on a different band tension and strap geometry not the same pattern in heavier fabric.
Yes. Sublimated artwork bonds into the fibre, so edge-to-edge designs, gradients, and sponsor logos will not crack, peel, or fade.
No. A sketch, a reference garment, or a clear brief is enough we build the tech pack with you during sampling.
Yes. Your own woven labels, care labels, hang tags, and retail packaging, with no Acticsports branding on the garment.
Sampling runs 7–10 working days; bulk production typically takes 15–25 working days after sample approval, depending on range size.