Custom Jackets Manufacturer for Brands, Teams and Businesses
Acticsports is a custom jackets manufacturer based in Sialkot, producing cut-and-sew outerwear for clothing brands, sports clubs, schools, corporate buyers and retailers worldwide. From heritage varsity jackets to technical softshells, we manufacture every style to your specifications, with your fabrics, your colours and your branding built in from the first stitch. Whether you are launching a private label outerwear line, kitting out an entire squad or sourcing wholesale jackets for retail, our team handles design, sampling, production and quality control under one roof.
Explore Our Custom Jacket Categories
Every jacket style serves a different purpose, climate and customer. Browse the categories below to find the right construction for your collection or team.
Custom Puffer Jackets
Built for cold climates and winter collections, our puffer jackets combine quilted construction with synthetic or down-alternative insulation for serious warmth without excess weight. Shell fabrics range from matte nylon to high-shine ripstop, with water-resistant finishes available.
Choose from full-zip, hooded, cropped and longline silhouettes, and add embroidery, heat-transfer logos, rubber badges or reflective detailing. Puffer jackets are a strong seller for streetwear brands and a practical choice for teams training outdoors in winter.
Custom Varsity Jackets
The varsity jacket remains one of the most recognisable pieces in streetwear and team culture. We produce classic letterman jackets with wool or polyester-wool bodies, genuine or PU leather sleeves, striped rib-knit collars, cuffs and hems, and snap-button fronts.
Customisation options include chenille and embroidered patches, felt lettering, back appliqué, custom lining prints and inside-pocket branding. Our varsity jackets suit schools, colleges, sports teams and streetwear labels looking for a premium, collectible piece.
Custom Quilted Jackets
We manufacture quilted jackets in nylon, polyester and peached microfibre shells, with options for corduroy collars, snap or zip fronts, patch pockets and contrast piping. Quilted gilets and lightweight quilted liners are also available for layering collections.
Quilted jackets suit heritage-inspired fashion labels, country and lifestyle brands, corporate outerwear programmes and golf or equestrian clubs looking for a polished branded layer. Subtle chest embroidery, woven badges and custom quilting patterns give each piece a premium finish.
Custom Bomber Jackets
The bomber jacket bridges fashion and function. We manufacture bombers in nylon, satin, polyester twill and suede-effect fabrics, finished with rib-knit trims, utility sleeve pockets and contrasting linings.
Bombers work well for fashion labels, corporate merchandise, event crews and teams wanting a lighter, more casual alternative to a varsity jacket. Embroidery, woven labels and chest or back prints are all available.
Custom Windbreaker Jackets
Lightweight, packable and weather-ready, windbreakers are a staple for runners, coaches, outdoor teams and athleisure brands. We produce full-zip and half-zip (pullover) styles in taslan, microfibre and ripstop nylon, with mesh linings, drawcord hoods and elastic cuffs.
Colour-blocked panels, sublimated all-over prints and reflective logos make windbreakers one of the most design-flexible categories in our range.
Custom Track Jackets
Track jackets are the foundation of any team tracksuit and a retro favourite in streetwear. Our track jackets are made from tricot, polyester knit and poly-spandex blends that stretch with the body and recover their shape.
Add contrast side stripes, piping, embroidered crests, sublimated sleeve designs and matching track pants for a complete team or brand set.
Custom Softshell Jackets
Softshell jackets deliver wind resistance, water repellency and breathability in a flexible fabric that moves with the wearer. Bonded constructions with a brushed fleece interior make them ideal for coaching staff, corporate uniforms, security teams and outdoor workforces.
Softshells take embroidery and heat-press logos cleanly, giving a professional finish suited to business and club use alike.
Custom Coach Jackets
A simple snap-front shell with a clean, boxy cut, the coach jacket is loved by skate, streetwear and music brands as well as sports staff. We produce coach jackets in nylon and polyester with optional mesh or flannel linings, perfect for large back prints and minimal chest branding.
Custom Fleece and Zip-Up Jackets
For layering, warm-ups and everyday wear, our polar fleece, sherpa and heavyweight fleece zip-ups offer comfort at an accessible price point. They are a reliable choice for team warm-up gear, school uniforms, promotional merchandise and cold-weather basics collections.
Why Brands and Teams Choose Acticsports for Custom Jackets
Sourcing outerwear is more demanding than sourcing t-shirts. Jackets involve more components, more construction steps and more points where quality can slip. As a dedicated custom jackets manufacturer, we build every order around consistency and detail.
Complete Design Freedom
Send a detailed tech pack, a reference image or simply an idea. Our in-house design team develops technical drawings and digital mockups so you can approve every colour, trim and logo placement before production begins.
Premium Materials and Trims
We work with a wide library of shell fabrics, linings and insulations, sourced to match your price point and performance needs. Trims include metal and resin zippers, branded zip pullers, snap buttons, custom rib knits, woven labels, hang tags and printed care labels.
Every Branding Method Under One Roof
Your logo deserves the right application for the fabric and style. We offer:
- Embroidery for crests, chest logos and premium detailing
- Chenille and appliqué patches for varsity and heritage styles
- Sublimation printing for all-over designs on polyester jackets
- Screen printing for bold back prints on coach and bomber jackets
- DTF printing for detailed, full-colour artwork
- 3D embossing and rubber badges for a raised, tactile finish
- Reflective tape and prints for visibility and technical appeal
Flexible Order Quantities
We support emerging brands with accessible minimum order quantities while scaling comfortably to large wholesale and team orders. Sizes can be mixed within an order, and full size runs from youth through adult plus sizes are available.
Strict Quality Control
Every jacket passes through multi-stage inspection covering fabric, stitching, seam strength, zipper function, print durability and final measurements. The result is a consistent product from the first unit to the last.
Who We Manufacture Custom Jackets For
Our outerwear serves a broad range of buyers, each with different priorities:
- Clothing and streetwear brands launching seasonal outerwear drops or core collections
- Sports clubs and academies needing team jackets, staff wear and travel kit
- Retailers and distributors buying wholesale jackets in volume
- Event organisers and crews requiring durable, recognisable branded apparel
- Schools, colleges and universities ordering varsity and letterman jackets
- Corporate buyers sourcing branded outerwear for staff, events and client gifts
Our Custom Jacket Manufacturing Process
We keep production transparent and predictable, so you always know where your order stands.
Consultation and Quote
Share your style, quantities, fabrics and branding requirements. We recommend materials and provide a clear quotation.
Design and Mockup
Our design team prepares technical sketches and digital mockups for your approval.
Sampling
A physical sample is produced so you can check fit, fabric, colour and finish before bulk production.
Bulk Production
Once the sample is approved, cutting, stitching, branding and finishing begin on your full order.
Quality Inspection
Every piece is checked against the approved sample and your specifications.
Packing and Shipping
Jackets are folded, individually bagged, labelled as required and shipped to your door.
Frequently Asked Questions
What is the minimum order quantity for custom jackets?
Minimum order quantities depend on the jacket style, fabric and branding method. Acticsports offers low MOQs suitable for new brands and small teams, with sizes mixable within one order. Contact us with your requirements for an exact figure.
Can I add my own logo and labels to the jackets?
Yes. Every jacket can carry your logo through embroidery, patches, screen printing, sublimation, DTF, embossing or reflective prints. We also produce custom neck labels, hang tags and packaging for private label orders.
Do you provide samples before bulk production?
Yes. We produce a physical sample for approval before bulk manufacturing begins, allowing you to confirm fit, fabric, colours and branding.
How long does custom jacket production take?
Production time varies by style, quantity and complexity. Sampling typically comes first, followed by bulk production and quality inspection. We share a clear timeline with every quotation.
Do you ship custom jackets internationally?
Yes. Acticsports manufactures and ships custom jackets to brands, teams and businesses worldwide, with packaging and labelling prepared to your requirements.
Which fabrics do you use for custom jackets?
We work with nylon, polyester, ripstop, taslan, microfibre, tricot, wool blends, genuine and PU leather, softshell bonded fabrics, and polar or sherpa fleece, along with synthetic insulation for puffer styles.