Custom Fleece Jackets Made for Brands, Teams and Businesses
Few garments work as hard as a well-made fleece. It keeps the wearer warm without weighing them down, layers easily under a shell and looks just as right on a training ground as it does in an office. That versatility is exactly why custom fleece jackets remain a best-selling line for apparel brands and a go-to choice for teams and organisations. Actic Sports produces fleece jackets from the ground up to match your design. You choose the fabric, the cut, the colours and the branding. We handle the sourcing, sampling, stitching and finishing, then deliver a product your customers or team members will actually want to wear.
What Sets Our Fleece Jackets Apart
Plenty of suppliers can sew a zip into a piece of fleece. The difference shows after the tenth wash, when a cheaper jacket has pilled, stretched or faded. As a fleece jacket manufacturer, we focus on the details that decide how a garment performs long after delivery.
Fabric That Stays Consistent
Fleece quality varies from roll to roll if it is not controlled. We check each batch for weight, pile density and shade before it reaches the cutting table, so the jackets in your bulk order feel the same as the sample you signed off.
Built to Resist Pilling
Pilling is the number one complaint with low-grade fleece. Our fabrics carry an anti-pilling treatment that keeps the surface smooth and the jacket looking new for longer.
Designed Around You, Not a Catalogue
We do not push you into a fixed style sheet. Pattern, fit, panels, trims and branding are all developed from your brief or tech pack.
Your Brand, Start to Finish
Through our private label and OEM service, every jacket leaves with your labels, your tags and your packaging. Your customers see your brand and nothing else.
Choosing the Right Fleece Fabric
Fleece is made by brushing polyester fibres to raise a soft pile that holds warm air close to the body. How that pile is built changes the warmth, weight and look of the finished jacket. These are the fabrics we produce with most often.
Recycled Fleece — A Lower-Impact Choice
Recycled polyester fleece gives brands a more responsible material option while keeping the soft handfeel buyers expect. It is increasingly requested by retailers and corporate clients working towards sustainability targets.
Sherpa Fleece — Maximum Warmth, Premium Feel
Sherpa's deep, curly pile gives the cosy appearance of shearling at a fraction of the cost and weight. Use it as a full outer fabric for a statement lifestyle piece, or as a lining, collar or pocket trim to lift a standard jacket into a premium range.
Microfleece — Light, Smooth and Layer-Friendly
With a shorter, finer pile, microfleece is lighter and more breathable than polar fleece. It moves easily with the body, sits comfortably under an outer shell and provides a flat, even surface that shows fine embroidery at its best.
Polar Fleece — The Reliable All-Rounder
Soft, warm and quick-drying, polar fleece jackets are the workhorse of the category. They offer excellent thermal insulation for their weight, handle frequent washing well and suit almost any audience, from youth teams to corporate staff.
Matching Fabric Weight to Purpose
Fleece weight is measured in GSM (grams per square metre). A higher GSM means a denser pile, more warmth and a more substantial feel.
Lightweight Fleece (150–200 GSM)
Light fleece is thin, breathable and easy to move in. It works best as a mid-layer under a shell jacket, for active training sessions, or as a standalone piece in mild climates where heavy insulation is not needed.
Midweight Fleece (250–300 GSM)
Midweight fleece balances warmth and comfort, which makes it the most popular choice for everyday jackets. It suits team uniforms, staff wear and general retail collections that are worn across several seasons.
Heavyweight Fleece (320–400+ GSM)
Heavy fleece delivers maximum warmth and a premium, solid handfeel. It is the right choice for standalone outerwear, winter ranges and sherpa designs built to handle colder conditions without an extra layer.
If you are unsure which weight suits your customers, tell us where and how the jackets will be worn and we will recommend a fabric to fit.
Popular Fleece Jacket Styles
Full-Zip Jackets
Open-fronted and easy to throw on, the full-zip is the most flexible fleece silhouette. It layers effortlessly and works for retail, sport and workwear programmes alike.
Quarter-Zip Pullovers
A quarter zip fleece gives a tailored, sporty look with a neat chest area that frames a logo well. Coaches, golf clubs and corporate teams favour it for a polished yet relaxed appearance.
Hooded Fleece
A built-in hood adds extra coverage against wind and cold, making hooded fleece a natural fit for outdoor brands, casual collections and younger audiences.
Fleece Vests
By removing the sleeves, a fleece vest keeps the torso warm while giving full freedom of movement. It is a practical addition to workwear kits and layering collections.
Fleece with Softshell Panels
Combining fleece with softshell overlays on high-wear areas such as shoulders, elbows and cuffs improves wind resistance and abrasion strength while keeping the breathable comfort of fleece.
Branding Your Fleece Jackets
Adding your logo is what turns a blank garment into a branded product. Each decoration method behaves differently on fleece, so we match the technique to your artwork and the fabric pile.
Embroidery
is the preferred choice for most embroidered fleece jackets. Stitching sits securely on the fabric, survives heavy washing and gives a textured, high-end finish on chests, sleeves and back panels.
Screen printing
is economical for bold graphics across larger quantities where the design uses a few solid colours.
DTF transfers
reproduce detailed, multi-colour artwork cleanly and are well suited to smaller batches.
3D embossing
creates a raised, dimensional logo that adds a premium touch to lifestyle ranges.
Reflective elements
boost visibility in low light for running, outdoor and work applications.
Woven patches and badges
add a classic finishing detail, especially on sherpa and heavyweight fleece where fine printing may not sit evenly.
Build Your Specification
Every element below can be tailored to your requirements:
- Silhouette and fit — classic, slim athletic, relaxed or oversized
- Size ranges — men's, women's, unisex and kids' sizing
- Colourways — standard shades or custom dyeing matched to Pantone references
- Zip hardware — branded, colour-matched or contrast zips and custom pullers
- Pocket layout — side zip pockets, chest pockets and hidden internal pockets
- Finishing details — elasticated cuffs, adjustable drawcord hems and thumbhole cuffs
- Design accents — contrast panels, piping, taped seams and branded binding
- Labelling and packaging — neck labels, hang tags, barcodes, polybags and branded boxes
Industries and Buyers We Supply
- Apparel and outdoor brands: launching new collections or expanding existing ranges
- Sports clubs and academies: outfitting players, coaches and support staff
- Educational institutions: supplying uniform outerwear and graduation merchandise
- Companies and organisations: equipping staff with branded corporate apparel
- Event and tournament organisers: producing commemorative and volunteer jackets
- Wholesalers and retailers: sourcing wholesale fleece jackets for resale under their own name
From Brief to Delivery: How an Order Works
- Send your brief — Share sketches, a tech pack or reference garments, plus your quantity and deadline.
- Get expert recommendations — We advise on fleece type, weight, hardware and decoration to meet your goals.
- Review your quote — A clear breakdown covering the garment, branding, labels and packaging.
- Approve your sample — A pre-production sample lets you check fit, feel and logo placement before committing.
- Production begins — Cutting, sewing and decoration run with quality checks at each stage.
- Final inspection — Finished jackets are measured and examined for stitching, branding and fabric faults.
- Delivery — Orders are packed to your instructions and shipped to your destination.
How We Protect Quality
Fleece looks simple, but small production shortcuts show up quickly in the hands of the end user. Our inspections concentrate on:
- Even pile height and fabric weight across every piece
- Strong, flat seams that stay comfortable against the skin
- Zips that run smoothly and sit straight along the placket
- Logos that match the approved size, colour and position
- Shrinkage and colour-fastness testing before shipment
Bulk and Wholesale Fleece Jacket Orders
Our minimum order quantities are designed to be practical for new brands while scaling efficiently for large programmes. The more you order, the better the unit pricing becomes. For seasonal reorders, we keep your approved fabrics, colours and specifications on record, so each new run matches the last.
Frequently Asked Questions
How many fleece jackets do I need to order?
The minimum quantity varies with the fabric, style and branding you select. Send us your requirements and we will confirm the minimum that applies to your design.
Will the jackets carry my own brand labels?
Yes. Our private label fleece jackets can include your neck labels, woven labels, hang tags and custom packaging, with no reference to Actic Sports on the finished product.
Is embroidery or printing better on fleece?
Embroidery usually performs best because it holds firmly on the raised pile and lasts through repeated washing. For detailed full-colour logos, DTF transfers are a strong alternative, and screen printing is cost-effective for simple designs in large volumes.
Which is warmer, polar fleece or sherpa?
Sherpa is generally warmer thanks to its deeper, denser pile, making it suited to winter outerwear. Polar fleece is lighter and more versatile, which is why it is used for everyday jackets and team wear.
Can I see a sample before placing a bulk order?
Yes. We produce a pre-production sample so you can confirm fit, fabric, colour and logo placement. Bulk production only starts once you approve it.
Do you offer eco-friendly fleece options?
Yes. Recycled polyester fleece is available for brands that want a lower-impact material with the same softness and warmth.